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Case Study | Automotive | Sliding Chain Loading & Unloading System

Automotive Components Manufacturing · Wuxi, China

Challenge

As a global-leading automotive technology supplier with a long-standing Fortune Global 500 presence, the facility required reliable, high-throughput truck unloading to address:

  • Low unloading efficiency at the dock
  • High dependency on manual labor
  • Disconnected RDC-to-factory information flow
  • Demand for end-to-end warehouse closed-loop management

Manual unloading created dock congestion and capped overall inbound/outbound throughput.

 

Solution

ENGOAL implemented Pallsol-SC (Sliding Chain System) — a high-speed automated loading & unloading platform integrated at the existing dock.

System features:

  • Flexible slat-chain docking, adaptable to multiple operating scenarios
  • Seamless integration with RDC information flow and WMS/TMS system interfaces
  • Dock-platform-level conveyor integration for direct truck-to-warehouse transfer
  • Full-link closed-loop management from truck arrival to put-away

Designed for high-precision automotive component logistics.

 

Results

  • 2× Unloading efficiency
  • 100% Inbound & outbound automation rate
  • RDC information flow → end-to-end closed-loop dock operations
  • Flexible docking adapts to varied truck configurations and cargo types
  • Stable, high-rhythm dock operations supporting continuous production
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