FMCG Distribution Center · Hefei, China

Challenge

The FMCG distribution center handled diverse SKUs and multiple truck types daily.

Operational constraints included:

• High manual handling intensity
• Truck positioning inconsistencies
• Complex dock scheduling
• Rising labor dependency

Manual forklift operations reduced consistency and safety.

Solution

ENGOAL deployed Pallsol-RF (Fork Rail Automatic Loading & Unloading System)​to standardize dock loading and unloading.

Key functions:

• Adaptive truck docking
• Compatible with 9.6m–17.5m trucks
• Automated pallet transfer
• Eliminates forklift entry into trucks
• Stable and repeatable dock workflow

Results

•  Full loading/unloading cycle in 15 minutes
•  Significant reduction in labor dependency
•  Improved operational safety
•  Standardized dock automation process
•  Reduced cargo damage risk