Lithium Battery Manufacturing · Luoyang, China
Challenge
A leading lithium battery manufacturer required high efficiency outbound truck loading for battery modules and energy storage systems.
Operational constraints included:
- Multiple truck sizes (9.6m–17.5m)
- Difficult truck alignment
- High labor intensity
- Strict safety requirements
- Growing daily shipment volume
Manual forklift loading created instability, safety risks, and rising labor costs.
Solution
ENGOAL deployed Pallsol RF (Fork Rail System) — a fully automated dock loading solution.
Core capabilities:
- Automatic truck docking alignment
- Rail guided fork transfer system
- No forklift entry into truck
- Compatible with multiple truck lengths
- Seamless warehouse integration
The system enables standardized and repeatable truck loading without truck modification.
Results
- √ Full truck loading completed in 15 minutes
- √ Efficiency improved by 2–3×
- √ Reduced 6 operators per dock lane
- √ Annual dock operating cost reduced by approx. $110,000
- √ Improved loading safety and consistency
